Story of his discovery and persistence to develop an implanted pacemaker: https://www.facebook.com/share/p/1H94zgKLE7/
He grabbed the wrong part. The mistake started beating like a human heart.
Wilson Greatbatch reached into his component box without looking closely. His eyes were tired from hours hunched over the workbench. He needed a resistor. He grabbed one. The color bands looked right in the dim light.
They weren't.
It was 1956 at the University of Buffalo. Greatbatch was an electrical engineer trying to build a device that could record heart rhythms for medical research. Nothing ambitious. Just a recorder. A tool to help doctors hear what was happening inside the chest.
He soldered the wrong resistor into place—a 1-megaohm instead of the 10-kiloohm he needed. He connected the wires. He flipped the switch.
The circuit didn't record anything. Instead, it began to pulse.
Blip. One second of silence. Blip. One second of silence.
Greatbatch stared at the green line on his oscilloscope. The spike appeared, held for 1.8 milliseconds, then vanished. Exactly one second later, it returned. Perfect rhythm. Perfect timing.
He wasn't looking at a failed recorder. He was looking at something that commanded rhythm rather than captured it. The mistake was beating exactly like a living heart.
And in that moment, watching the green pulse on the screen, Greatbatch understood what he was holding.
"I stared at the thing in disbelief," he later wrote, "and then realized this was exactly what was needed to drive a heart."
He had seen the alternative firsthand. At Cornell's animal behavior farm where he worked, he'd witnessed what happened when hearts stopped maintaining their own rhythm. Heart block—a condition where the heart's electrical system fails—was a death sentence in the 1950s.
The only treatment was barbaric. External pacemakers the size of television sets, plugged into wall outlets, delivering electrical shocks through the skin. The voltage had to be high enough to penetrate the chest, leaving burns that never fully healed. Patients screamed during the pulses. They couldn't leave the room because they were tethered to the wall by a power cord.
And when thunderstorms knocked out electricity, as they often did in rural areas, the machine stopped. The heart stopped. The patient died in the dark.
Greatbatch looked at his accidental circuit. It fit in the palm of his hand. A thought formed that would consume the next decade of his life: this doesn't need to be outside the body. This could go inside.
The medical establishment had a rule, and it was absolute: electronics do not belong inside the human body.
The reasoning was sound. The body is wet, salty, and corrosive. It destroys metal in weeks. It rejects foreign objects violently. Batteries of that era contained toxic chemicals. Placing one inside a chest cavity wasn't medicine—it was malpractice.
Every surgeon, every committee, every expert agreed: external machines were brutal, but they were safe compared to the madness of implanting electronics.
It was a good rule. Until it met a man who had heard a different truth in the pulse of an accidental circuit.
Greatbatch went home and looked at his bank account. He had $2,000 in savings. It was enough to buy a modest house or feed his family for years. It was his only safety net.
He didn't apply for grants. He didn't seek approval from institutions. He walked to his barn in Clarence, New York, cleared space on his workbench, and withdrew the money.
He told his wife Eleanor they would need to grow vegetables to stretch their budget. He quit his job. The safety net disappeared.
For the next two years, that barn became his laboratory. The challenge wasn't just making the circuit work—it was hiding it from the body's immune system.
He wrapped components in electrical tape. Body fluids seeped through within days. He tried epoxy resin. It cracked under the constant flexing of chest muscles. He tested rubbers and plastics. Each failure meant money spent, and the $2,000 was vanishing.
When he showed prototypes to doctors, they recoiled. "The battery will die, Wilson," they said. "Then you have to cut them open again. You'll kill someone."
Engineers were worse. They explained, patiently, that his idea violated basic principles. Corrosion. Biocompatibility. Battery life. Legal liability.
He kept working. The smell of solder smoke and epoxy filled the barn through winter. He heated the space with a wood stove, modified circuits to consume less power, experimented with new battery types.
Eleanor helped, taping transistors to the bedroom wall to test their durability with shock tests.
He found an ally in Dr. William Chardack, a surgeon at Buffalo's Veterans Administration Hospital desperate enough to try anything. Together with surgeon Andrew Gage, they tested the device in a dog.
May 7, 1958. The dog's heart started beating in rhythm with the device.
"Well, I'll be damned," Chardack exclaimed.
It worked for four hours before the body's fluids shorted the electronics.
Greatbatch tried again. He discovered a special epoxy used in boat hull construction. He remolded the device. This time it lasted days. Then weeks.
The medical community's pressure intensified. If the device failed after implantation, the surgeon would face manslaughter charges. Greatbatch argued the only alternative was watching patients die.
June 6, 1960. A 77-year-old man named Frank Henefelt lay dying from complete heart block at Millard Fillmore Hospital in Buffalo. His heart beat so slowly his brain was oxygen-starved. He suffered so many Stokes-Adams attacks—sudden blackouts—that he wore a football helmet to protect himself from falls. One fall had fractured his skull.
External pacemakers were failing. There were no options left.
The surgical team opened his chest. They stitched electrode leads directly to his heart muscle. They tucked Greatbatch's device—looking like a small hockey puck wrapped in epoxy, just two cubic inches—into his abdomen. They closed the incision.
The room fell silent. Everyone waited.
Lub-dub. Lub-dub.
They turned off the external machine. They unplugged the power cord from the wall.
The man's heart continued beating.
For the first time in human history, a machine completely inside a person's body was sustaining life.
Henefelt didn't die that day. He left the hospital. He lived a relatively active life. He survived for 18 months, eventually passing from unrelated causes.
The wrong resistor had become the implantable pacemaker.
Within years, the "reckless experiment" became standard medical practice. The device that experts insisted would kill patients began saving hundreds of thousands of lives.
Nine other patients received Greatbatch's hand-built pacemakers in 1960. One, a young factory worker not expected to survive, recovered, got a new job, joined a bowling league, and was still thriving when Greatbatch met him again 30 years later.
Greatbatch continued innovating. The biggest problem was battery life—patients needed surgery every two years just to replace batteries.
In the early 1970s, he developed a corrosion-free lithium-iodide battery that made pacemakers last over 10 years instead of 2. That battery design is still used in pacemakers today.
He held over 325 patents but licensed them generously, prioritizing widespread adoption over personal wealth. In 1970, he founded Wilson Greatbatch Ltd. (now Greatbatch Inc.), which became the world's largest manufacturer of implantable lithium batteries.
He remained, at heart, an engineer who solved problems—and a deeply religious man who believed his accidental discovery was divine intervention. "The Lord was working through me," he said.
Today, nearly one million pacemakers are implanted annually worldwide. More than 8 million lives have been saved since Greatbatch's invention. The life expectancy for people with pacemakers is nearly the same as the general population.
Millions of people walk the earth with a small device in their chest, keeping perfect time.
It exists because an engineer in a barn reached for the wrong component, recognized what he was hearing, and refused to accept that the rules were more important than the rhythm of a human heart.
Wilson Greatbatch died September 27, 2011, at age 92. His barn workshop in Clarence has been preserved as a museum—a testament to what one person with $2,000, a wood-heated barn, and an accidental discovery can achieve.
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